Custom Insulated Glass Units (IGUs) – Double Pane & Specialty Glass

Custom Insulated Glass Cut to Size

Order custom insulated glass units (IGUs) from Liberty Shielding for commercial, institutional, medical, security, and specialty glazing applications.

An insulated glass unit—also commonly called double pane glass, double glazed glass, or an IGU—combines multiple panes of glass separated by a sealed spacer system. The insulating airspace reduces heat transfer through the glazing while allowing different glass technologies to be incorporated into a single assembly.

Choose from standard clear and Low-E insulated glass or specialized configurations incorporating laminated safety glass, fire-rated glass, X-ray lead glass, bullet resistant glass, acoustic glazing, and other specialty products.

Each IGU is custom fabricated according to the dimensions and configuration selected for your project.

Choose your glass configuration and enter your required dimensions above to see your price and order custom insulated glass online.

What Is an Insulated Glass Unit?

An Insulated Glass Unit (IGU) consists of two or more panes of glass separated by a spacer and permanently sealed around the perimeter.

The space between the panes creates an insulating cavity that reduces direct heat transfer through the window compared with a single pane of glass.

A typical double-pane IGU consists of:

Exterior Glass + Sealed Airspace + Interior Glass

Depending on the application, either glass surface can be upgraded with specialized glazing to provide additional performance.

Options can include:

  • Clear glass
  • Tempered safety glass
  • Laminated glass
  • Low-E glass
  • Tinted glass
  • Fire-rated glass
  • X-ray lead glass
  • Bullet resistant glass
  • Acoustic glazing
  • Other specialty configurations

This allows an insulated glass assembly to provide much more than thermal insulation alone.

Benefits of Insulated Glass

Improved Thermal Performance

The sealed space between the panes helps reduce heat transfer through the glazing.

When combined with an appropriate Low-E coating, an IGU can provide substantially better thermal performance than conventional single-pane glass.

Reduced Heating & Cooling Loads

Improved window performance can reduce unwanted heat gain during warmer conditions and heat loss during colder conditions, helping improve overall building energy performance.

Reduced Condensation Potential

The insulating cavity helps maintain warmer interior glass surface temperatures during cold weather, which can reduce the potential for interior condensation under appropriate environmental conditions.

Improved Acoustic Performance

Multiple panes separated by an airspace can provide better sound attenuation than a comparable single pane.

For noise-sensitive environments, different glass thicknesses, laminated glass, and specialized acoustic configurations can be used to further improve sound performance.

Specialty Protection

One of the biggest advantages of a custom IGU is the ability to combine thermal performance with specialized glazing technologies.

Liberty Shielding can provide configurations incorporating radiation shielding, ballistic protection, fire-rated glazing, safety glass, and other specialty materials.

Custom IGU Glass Options

Clear Insulated Glass

A standard clear IGU provides the basic benefits of double-pane glazing, including improved thermal performance compared with single-pane glass.

Common applications include:

  • Commercial windows
  • Interior and exterior glazing
  • Replacement windows
  • Office buildings
  • Storefront applications
  • Institutional facilities

Low-E Insulated Glass

Low-E insulated glass incorporates a low-emissivity coating designed to reduce infrared heat transfer through the glazing.

Low-E IGUs are commonly used for exterior windows where improved energy performance is required.

Benefits can include:

  • Reduced heat transfer
  • Improved U-value
  • Reduced solar heat gain with appropriate coatings
  • Improved occupant comfort
  • Reduced HVAC loads
  • Reduced UV exposure

Actual thermal performance depends on the complete glass configuration, coating, spacer, airspace, and other assembly characteristics.

Tempered Insulated Glass

Tempered glass can be incorporated into an IGU when increased strength or safety glazing is required.

Tempered glass is heat treated to increase its strength and change its breakage characteristics compared with ordinary annealed glass.

Where safety glazing is required by code, the appropriate tested safety-glass configuration should be selected.

Laminated Insulated Glass

Laminated glass consists of multiple layers bonded together with an interlayer.

When incorporated into an IGU, laminated glass can provide benefits including:

  • Impact safety
  • Improved glass retention after breakage
  • Enhanced acoustic performance
  • Additional security
  • UV reduction

The exact performance depends on the laminated glass construction selected.

X-Ray Lead Glass Insulated Glass Units

Liberty Shielding can incorporate X-ray lead glass into an insulated glass unit for medical and industrial applications requiring transparent radiation shielding.

This provides the radiation attenuation of lead glass while allowing the assembly to incorporate an exterior glazing pane and sealed airspace.

Applications include:

  • X-ray rooms
  • CT rooms
  • Medical imaging facilities
  • Radiology departments
  • X-ray control rooms
  • Veterinary imaging facilities
  • Industrial radiography applications

The required lead equivalency should always be determined by the project's medical physicist, radiation safety officer, shielding report, or other qualified radiation professional.

Bullet Resistant Insulated Glass Units

Specialized bullet resistant glass can also be incorporated into an IGU for applications requiring ballistic protection along with an additional exterior or interior glazing surface.

Applications can include:

  • Government facilities
  • Financial institutions
  • Security offices
  • Guard stations
  • Secure reception areas
  • Critical infrastructure
  • High-security commercial buildings

Ballistic performance depends on the specific tested glazing construction. The appropriate threat level should be selected according to the project's security requirements.

Fire-Rated Insulated Glass Units

Certain fire-rated glass products can be incorporated into insulated glass configurations for approved applications requiring fire protection along with additional glazing performance.

Fire-rated glazing must be selected according to the requirements of the complete opening.

The allowable fire rating, dimensions, frame, glazing method, and application depend on the specific listed system.

The fire rating of an individual glass component should not be assumed to establish the fire rating of an arbitrary IGU or complete window assembly.

Acoustic Insulated Glass

Insulated glass can also be configured to improve sound attenuation.

For applications where noise control is important, performance can be enhanced through combinations of:

  • Different glass thicknesses
  • Laminated glass
  • Increased airspace
  • Specialized acoustic interlayers
  • Asymmetrical glass construction

Acoustic IGUs are useful for:

  • Offices
  • Conference rooms
  • Schools
  • Healthcare facilities
  • Hotels
  • Buildings near highways
  • Buildings near airports
  • Industrial environments
  • Other noise-sensitive spaces

Where a specific STC rating is required, the glass construction should be selected according to tested acoustic performance.

Specialty IGU Configurations

One of Liberty Shielding's specialties is combining multiple glazing technologies into a custom assembly.

Depending on the project, configurations may include combinations such as:

Low-E + Clear Glass

For exterior windows requiring improved thermal performance.

Laminated + Tempered Glass

For applications requiring safety, durability, or enhanced glass retention.

Clear Glass + X-Ray Lead Glass

For insulated radiation-shielding windows.

Clear Glass + Bullet Resistant Glass

For ballistic glazing requiring an additional insulating or protective pane.

Fire-Rated Glass + Compatible Exterior Glazing

For approved fire-rated insulated glazing applications.

Other custom configurations may be available depending on the required dimensions and performance.

Custom Insulated Glass Sizes

Every IGU is manufactured according to the required finished dimensions.

Custom fabrication allows you to specify the appropriate:

  • Width
  • Height
  • Overall thickness
  • Glass thickness
  • Interior glass type
  • Exterior glass type
  • Airspace
  • Low-E coating
  • Safety glazing
  • Specialty glazing

Maximum dimensions and available constructions vary according to the glass types, thicknesses, overall unit size, aspect ratio, and performance requirements.

Understanding IGU Thickness

The overall thickness of an insulated glass unit is determined by three primary components:

Exterior Glass + Spacer/Airspace + Interior Glass

For example, increasing the glass thickness or airspace increases the overall IGU thickness.

Specialty materials such as lead glass and bullet resistant glass can produce substantially thicker and heavier assemblies than conventional residential or commercial insulated glass.

Always verify that the window frame or glazing system can accommodate the finished IGU thickness and weight.

Insulated Glass vs. Single Pane Glass

The primary difference between insulated glass and single-pane glass is the sealed insulating cavity.

Feature Insulated Glass Unit Single Pane Glass
Number of Panes 2 or more 1
Sealed Airspace Yes No
Thermal Performance Improved Lower
Low-E Options Yes Available, but without insulating cavity
Acoustic Potential Better configuration flexibility Limited
Specialty Glass Options Extensive Extensive
Overall Thickness Greater Thinner

For exterior applications where energy performance is important, an appropriately configured IGU generally provides significant advantages over single-pane glazing.

IGU vs. Double Pane Glass

IGU and double pane glass usually refer to the same basic type of product.

“IGU” is the architectural and glazing-industry abbreviation for Insulated Glass Unit.

“Double pane glass” is the term many property owners, contractors, and consumers use for a unit containing two panes separated by a sealed insulating space.

A double-pane window therefore typically contains an IGU.

Replacement Insulated Glass Units

In many window systems, fogged, cracked, or damaged insulated glass can be replaced without replacing the entire window frame.

A replacement IGU must match the dimensions, overall thickness, glass type, coatings, and other requirements of the existing glazing system.

Before ordering replacement insulated glass, verify:

  • Finished glass width
  • Finished glass height
  • Overall IGU thickness
  • Individual glass types
  • Tempered or laminated requirements
  • Low-E requirements
  • Tint or coating
  • Any specialty performance requirements

Order using the required finished glass dimensions rather than the dimensions of the surrounding frame.

Important Measuring Information

Custom IGUs are fabricated according to the dimensions entered when ordering, so accurate measurements are critical.

Whenever possible, determine the dimensions of the existing glass unit itself rather than simply measuring the visible opening.

The glass typically extends behind the frame or glazing stops, meaning the visible glass dimensions are not the same as the finished IGU dimensions.

If replacing an existing unit, consult the window manufacturer or remove and measure the existing IGU when appropriate.

Common Applications

Custom insulated glass units are used throughout:

  • Commercial buildings
  • Hospitals
  • Medical imaging facilities
  • Government buildings
  • Schools and universities
  • Offices
  • Hotels
  • Laboratories
  • Financial institutions
  • Security facilities
  • Industrial facilities
  • Exterior windows
  • Interior partitions
  • Specialty glazing systems
  • Replacement window applications

Frequently Asked Questions

What is an IGU?

IGU stands for Insulated Glass Unit. It consists of two or more panes of glass separated by a spacer and sealed around the perimeter to create an insulating cavity.

Is an IGU the same as double pane glass?

Generally, yes. A two-pane IGU is commonly called double pane glass or double glazed glass.

Can I order an insulated glass unit to a custom size?

Yes. Liberty Shielding manufactures custom insulated glass units according to the dimensions and configuration selected for your project.

Can you make Low-E insulated glass?

Yes. Low-E glass can be incorporated into an IGU to improve thermal performance for exterior glazing applications.

Can insulated glass be tempered?

Yes. Tempered glass can be incorporated into one or both surfaces of an insulated glass unit when required.

Can you make laminated insulated glass?

Yes. Laminated glass can be combined with another glass pane and insulating airspace to create a custom laminated IGU.

Can you make an IGU with X-ray lead glass?

Yes. Liberty Shielding offers X-ray lead glass insulated glass units for medical imaging and radiation-shielding applications.

Can you make bullet resistant insulated glass?

Yes. Certain bullet resistant glass constructions can be incorporated into custom IGUs. The specific configuration depends on the required ballistic performance and project requirements.

Can you make fire-rated insulated glass?

Certain fire-rated glazing products can be incorporated into compatible insulated glass configurations. Fire-rated applications must be evaluated according to the specific listed glazing system and opening requirements.

Can I replace only the glass in a double pane window?

In many window systems, yes. The existing IGU can often be removed and replaced while retaining the original frame, provided the replacement unit has the correct dimensions, thickness, and glazing configuration.

How do I measure replacement insulated glass?

Measure the finished dimensions of the complete IGU, not simply the visible portion of the glass. Also verify the overall unit thickness and glass configuration before ordering.

Freight Delivery & Unloading Requirements

Customer is responsible for unloading freight shipments. Larger IGUs and heavy specialty-glass configurations may ship by freight and require appropriate receiving equipment.

Prior to delivery of a freight shipment, you must arrange for a forklift, loading dock, or other suitable equipment and personnel capable of safely unloading the shipment. Freight carriers are not responsible for unloading material from the truck unless a specific unloading service has been arranged in advance.

Failure to have the proper equipment, personnel, or facilities available to receive and unload the shipment is not grounds for refusing delivery, cancellation, or return.

The customer is responsible for any additional charges resulting from re-delivery, missed delivery attempts, storage, detention, or changes to the delivery address after the order has shipped.

By placing and proceeding with an order, the customer acknowledges and accepts these delivery requirements and agrees to the Liberty Shielding Terms & Conditions available at:

https://shop.libertyshielding.com/terms-and-conditions/

Order Custom Insulated Glass Online

Order custom insulated glass units (IGUs) directly from Liberty Shielding.

Choose your required dimensions and available glass configuration to create an IGU for your application, from standard clear, tempered, laminated, and Low-E insulated glass to specialized X-ray shielding, ballistic, acoustic, and fire-rated glazing configurations.

Enter your required finished glass dimensions and select your available options above to calculate your price and order online.

Custom cut. Multiple glass configurations. Built to your required dimensions.

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